Production
Askona's production today consists of 10 factories, more than 15,000 SKU produced and the largest conveyor line in Europe.
All Askona products of its own production are made of the highest quality materials, components are purchased from the world's leading manufacturers. A five-stage quality control is provided at the production site: from the input control of raw materials to the finished product, which allows us to produce goods of the highest quality.
Our own testing Laboratory of sleep, is certified according to ISO 9001 standards, in which products are
tested and certified according to operational characteristics. Mattresses, sofas and beds must be tested
in a quality control laboratory.
The laboratory was created taking into account the existing experience of leading German and Swedish
manufacturing companies, where the laboratory employees were trained. A special modern methodology has
been developed for the tests, and the quality standards are consistent with the European UCO system.
Askona is the owner of many patents for spring blocks and materials, as well as licenses for the manufacture of leading world brands.
In 2022, we produced:
Logistics and the last mile:
Askona Logistics Network is the largest specialized furniture logistics network in Europe with three transport hubs and 53 regional warehouses and its own service center for processing and tracking orders and working with customer reviews. Every year we carry out more than 987,000 deliveries to customers, and the OTIF indicator (timeliness and completeness of delivery exactly to the customer) is 98.2%.
This year, Askona has started producing spring mattresses in a rolled configuration, which facilitates transportation.
Most of the equipment used in the Askona HC (holding company) production is unique. For example, there is an integrated 3-conveyor production system, an automatic production management system, and a system for planning and accounting for raw materials and finished products. Askona HC specialists have developed a new, non-standard mattress assembly sequence, which has significantly reduced production costs. The saved funds are directed towards reducing the market price of the mattress.
In the production of our mattresses, a new automatic gluing line is used. The machine precisely applies melted glue pellets where needed. Furthermore, the new melt glue is odorless and completely harmless. This new technology has improved the quality of the produced items and enhanced the work culture.
Stages of mattress manufacturing
shop of the Askona factory
All mattresses by the Askona company are manufactured on a unique automated conveyor line. Component materials are sourced from leading domestic and international manufacturers.
The Spring of Success
Askona's specialists have developed an improved mattress assembly process, which has significantly reduced production costs. The saved resources are directed towards lowering market prices.
For 33 years, we have been investing in innovation and technology development, conducting research on new materials, implementing advanced technologies, and searching for original design solutions to create comfortable mattresses for a full night's sleep.
Quality Control
Askona mattresses consistently meet high-quality standards. All materials and mattress components adhere to the strictest requirements for anatomical products. Each new model or series, which is prepared for production at the mattress factory, undergoes multiple tests. To maintain consistently high product quality, Askona's mattress factory has established multi-stage quality control processes for raw materials and products through its in-house quality control laboratory.
Materials for Making Mattresses
When manufacturing Askona mattresses, only modern and high-quality, environmentally friendly materials from leading global manufacturers are used, meeting all global quality standards for safety.
This spring incorporates several levels of firmness, offering universal comfort for almost anyone. Any other spring is either initially firm or soft. Only Hour Glass can provide different sensations.
Five or seven-zone independent spring units have exceptional anatomical effects.
High lignin content allows coconut fiber to be highly elastic and resilient, resisting decay. Excellent operational qualities, combined with a very long service life, have made this material one of the best fillers for mattresses.
Latex is typically used in premium-class mattresses with high anatomical effects. The latex filler of the mattress perfectly contours the body and provides ideal comfort.
Ensures even load distribution, preventing blood circulation disruptions, and gives the mattress made from this material unique anatomical properties.
Natural fiber from fresh leaves of the unique Agave plant. Resistant to moisture, hygienic, and not susceptible to heavy loads.